Can a Hole in a Metal Roof Be Repaired?

Your metal roof panels have an expected lifespan of 50 to 100 years – a shelf life that is unrivaled in the roofing material industry. But like most materials which are consistently exposed to weather and the elements, metal roofs eventually require maintenance and repair. Over time you may find yourself dealing with deterioration, rust, or unforeseen accidents such as a branch falling on your roof. If you find yourself dealing with a hole in your metal roofing, rest assured that this problem IS fixable! When done properly, repairs can last as long as the roof system itself. To ensure a job well done, our experienced team of professionals have put together a step by step process for repairing holes in your metal roof yourself.

Prior To Beginning Repairs

Underlying structural issues can be indicated by a hole in the system. Be sure to complete a thorough under-deck safety review and roof analysis before attempting repairs. You should also be sure to match the patching material with your existing metal roof to prevent cracking and splitting. Using the same materials will ensure the panels have the same rate of contraction and expansion, avoiding stress on the repair site.

Pre-Clean The Repair Area Before Scuffing

The first step to any good repair is cleaning the area with a cleaner that a residue free cleaner.  After the panels are free from dirt, film, or algae growth, use a wire brush to scuff the repair area. This will help the sealant bond to the metal. Make sure to avoid scuffing other areas of the roof, as this removes the protective coating from the panel’s surface.

Measure, Cut, Round

You will need to measure the repair area so the patch can easily cover the hole as well as overlap 2” in all directions. After the sheet metal patch has been cut, round the corners with a file or emery cloth. This prevents corners from catching snow, ice, or other debris which can damage the structural integrity of the repair.

Install The Patch

Liberally apply a urethane sealant to the surface of the panel being repaired, leaving no gaps. Press the patch over the damaged area, being sure to squeeze sealant from the edge of the patch along all sides. If there is an area without sealant, moisture can penetrate under the patch. Secure the patch into place using pan-head sheet metal screws. The screws should be placed 1″ inside the patch from the edge, and every 3-4″ around.

We hope you found our tips for repairing holes in metal roofing useful. For more DIY tips, contact our qualified team of professionals at 519-451-7663 or info@ecoinsulatedpanels.com.

The Basics of Standing Seam Metal Roofing

Long gone are the days of asphalt shingles being the only available, and affordable, roofing material on the market. Enter Standing Seam Metal Roofs! Once confined to commercial buildings or coveted by luxurious residential structures, standing seam metal roofs are now widely available to consumers. So what is this up and coming roofing material of choice? In this article we will cover the basics of standing seam metal roofs, and how they compare to their asphalt counterparts.

How Do Asphalt Shingles Compare? 

Asphalt shingles are one of the most affordable roofing materials available. However, since these shingles are derived from petroleum, their cost is largely dependent on oil prices. Secondly, asphalt shingles are by far less durable than Standing Seam roofing. The mineral based service decomposes with every season, and actions such as power watching speed up the process. Standing seam metal roofs are a completely different material. The initial difference in cost is easily made up by the metal’s durability, reliability, and ease of maintenance.

What Is A Standing Seam Metal Roof? 

Standing seam is a specific type of metal roofing that raises the seams above the level of the roof. The majority of metal roofs you see tend to be standing seam. In this style, continuous panels run from the ridge of the roof to the eaves, connected by raised fasteners. Keeping these seams above water level, as opposed to flush-mounted panels or asphalt shingles, is a top advantage of this style. Standing seam metal roofing also uses fewer seams because the metal panels run uninterrupted from the top to the bottom of the roof.

Durability is also a key factor in standing seam metal roofing. However, these panels are not impervious to damage. Fallen limbs and other high impact dents can cause holes which will need to be repaired. However with the proper maintenance, these roofs can last anywhere from 30 to 50 years. Other benefits include metal panels ability to prevent solar heat absorption, as well as provide a sleek and modern aesthetic with an array of color choices.

This roofing material is not without it’s disadvantages. Standing seam roofs cannot be used on flat roofs due to the flat pitches. Metal is also considered a more expensive material than it’s asphalt counterpart.

Looking to upgrade your roofing system to a more durable material? Contact our qualified team of professionals at 519-451-7663 or info@ecoinsulatedpanels.com.

Types of Metal Wall Panels

Metal wall panels are one of the most impactful revolutions in the use of architecture today. These panels bring a plethora of benefits, including longevity, weather resistance, and ease of installation. Metal wall panels also possess a high level of design freedom, coming in a variety of styles that bring their own individual benefits. Today we will take a look at some of the available types of metal wall panel systems.

Single Skin Metal

Single Skin Panels are one of the most popular systems in construction for a metal wall. These inexpensive panels come in a wide selection of profiles and design, including concealed or exposed fasteners. Concealed systems provide a clean, modern aesthetic. While the more inexpensive exposed system can be installed quicker. That being said, continuous insulation products must be added to both options to provide thermal protection.

Insulated Metal Panels

Insulated metal panels are known for providing exceptional insulation. These panels streamline the installation process and save money because their interior and exterior faces both act as a finished surface. Their foam cores are responsible for their insulating properties, and IMPs have been used in hospitals, airports, stadiums, and more!

Plate Panels

Plate Panels are one of the most versatile, functional, and high performing systems available. These panels can be manipulated to create one of a kind buildings by manipulating curves, tapers, depths, and more. Plate panels are also highly impact resistant and durable compared to some of the other available systems.

Metal Faced Composite Panels

Metal faced composite panels feature two thin metal sheets attached to a thermoplastic core. While similar to IMPs, metal faced composite panels provide no thermal insulation. They are also not as resistant to impact as plate panels. However, they are a more cost effective solution to alternative panels.

All metal panels boast a wide range of applications and can achieve a number of aesthetic styles. The deciding factor for which panel system to choose will ultimately come down to your requirements and budget. For more information on metal panel systems, contact our qualified team of professionals at 519-451-7663 or info@ecoinsulatedpanels.com.

Top Tips For Designing With Insulated Metal Panels

Insulated Metal Panels (IMPs) can be used on virtually any type of facility as an exterior or interior cladding system. In terms of design, IMPs offer construction teams numerous benefits! These benefits include easy installation, continuous barrier to the elements, and even the minimization of heating and cooling costs! In order to get the most out of this efficient and cost-effective system, it is important for designers to pay close attention to how the IMPs interface with the rest of the building. In this article we’ve comprised our Top Tips for Designing With Insulated Metal Panels to help your building achieve optimal performance!

Tip 1: Avoid Thermal Bridging

Thermal bridging occurs when one material spanning from the exterior of the wall to the interior of the wall is more conductive than the other materials around it. This displacement creates a bridge through the wall’s thermal barrier, allowing for the accelerated flow of heat, leading to condensation and eventually deterioration. How can one combat thermal bridging? Paying attention to joint detailing, roof to wall transitions, and transitions from IMPs to other materials. 

Tip 2: Select A Proper Sealant

Sealants are a critical component to the overall IMP system. The exterior metal on the IMP will naturally expand and contract with changes in temperature, which can cause panels to bow and shift. A proper sealant will provide durability and flexibility that help withstand this strain on sealant joints. Design teams should carefully consider the climate, solar exposure, wind exposure, and humidity exposure when selecting sealant joints. The sealant should be able to withstand climatic conditions as well as anticipated structural movement.

Tip 3: Seal From Air And Water

Windows and doors provide an opening for air and water to get in. It is essential that these openings are properly detailed to prevent exposure to climatic conditions. Design teams and contractors should also pay special attention to wall to roof transitions and other penetration areas, such as vents, security cameras, etc. 

IMPs are an excellent way to clad a building in energy efficient materials. In order to make the most of this material, designers and contractors should work closely to ensure the quality and integrity of the IMP system. We hope our tips help! For more information on IMPs, contact our qualified team of professionals at 519-451-7663 or info@ecoinsulatedpanels.com.

Can Roofing Be Upgraded With Metal Panels?

If you need to repair or replace a damaged roof, you may be wondering if upgrading to a metal roofing system is the answer. We’re here to tell you it is! In this article we will discuss the advantages of metal panels when it comes to restoring your building’s roof and what options are available to you.

1. Cost Effective

If you are avoiding replacing your roof due to the cost of removing the existing one, we have good news! There are metal panels specially designed to be installed directly over an existing roof. This retrofit system is not only cost-effective. but the need for fewer construction components also saves on installation time. Did we mention the new roof warranty? An advantage to consider when thinking of repairing versus replacing.

2. Variety of Options

Worried about the aesthetic of your building when considering a new roof? Don’t worry! These versatile metal panels come in a variety of colors, textures, and styles. With endless options available, you can be sure to find a panel that suits your taste.

3. Conserve Energy

Another advantage of upgrading to metal roof panels is energy conservation. Metal roofs are known to keep buildings cooler in summer and warmer in winter. This benefit can be enhanced when adding insulation during your upgrade. Sub-purlins can be installed that not only support a new layer of roofing, but also eliminate the need to remove an existing roof, all while improving the energy performance of the building.

4. Ability to Alter the Roof Slope

Metal roofing systems are by far the most economical choice if you need to alter the slope of your roof. The existing structural system will play a role in determining the geometry and shape of the new roof, however, improving the drainage system and overall appearance of the roof is more than possible.


All of these options are available to be used over an existing roofing system and provide energy benefits, making metal panels a superior choice when it comes to replacing your roof. For more information on metal roofing panels, contact our qualified team of professionals at 519-451-7663 or info@ecoinsulatedpanels.com.

How To Prevent Rust On Metal Roofing Panels

Metal panels are one of the most popular options for roofing materials today. They are durable, long lasting, and relatively maintenance free! However, metal panels also come with a risk of rusting or corroding when they have been exposed to oxygen and humidity. Luckily, you can prevent your metal roof from succumbing to unwanted damage with a few simple actions. Let’s take a look at how to prevent rust on metal roofing!

Invest In High Quality Panels

The first step to preventing rust or corrosion on your metal roof is to invest in a high quality panel that is made with a certain level of zinc. Zinc will provide the panels with protection against rust, rain, snow, and even heat. 

Hire A Professional Team For Installation

Choose a reliable and professional team of roofers to take care of the installation. Ideally the installation team should examine the panels upon arrival at the job site for any signs of damage, discoloration, or rust. A trusted installation team knows that small details will make a difference! Such as avoiding writing on the panels with pencils and removing the leftover metal shavings after drilling. 

Paint Or Coat Your Metal Roof Panels

Painting your metal roof with a primer that contains at least 80% zinc is a great way to ensure your panels will not rust. You can also can create a barrier that seals your panels using an elastomeric coating. Both paint and elastomeric coating come in a variety of colors to choose from, making them extremely versatile options for any home! Galvanizing your panels with liquified zinc is another option for preventing rust and corrosion, as well as extending the life of your panels.

Avoid Contact With Dissimilar Metals

Did you know the condensation from your HVAC unit can react negatively with your metal panels? Runoff and contact with other metals – such as copper in roof jacks or lead in pipe flashing – can also cause damage to your roof. Carefully consider how objects such as metal signage and solar panels are attached to your roof, if they need to be at all.


With proactive selection, installation, and maintenance, you can be sure your metal roof panels will stay rust-free for many years to come! For more information, contact our qualified team of professionals at 519-451-7663 or info@ecoinsulatedpanels.com.

Top Advantages of Metal Wall Panels

Metal walls, most often used in commercial construction, are quickly finding unique uses in residential construction as well. This is because they offer an abundance of design capabilities, as well as providing a sustainable barrier to the natural elements. In this article we will take a closer look at metal wall panels, and the many different advantages they offer.

DIVERSITY

Metal wall panels provide a unique and modern aesthetic to the exterior or interior of any building. Metal wall panels can also be customized to any shape or width, color or finish, and can be curved or bent. Their limitless ability to be shaped into different patterns makes creating whatever desired aesthetic you want achievable. 

WITHSTANDS THE ELEMENTS

Metal wall panels are strong! They can help in the event of a fire by acting as a barrier to prevent the fire from spreading and by insulating the affected area. Metal wall panels also act as a barrier to the rain, preventing water leaking to other building materials and subjecting them to mold or decay. Their durability and varying levels of hardness can also stand up to elements such as wind or hail.

ECO FRIENDLY

We’ve said it once and we will say it again – metal walls are super sustainable! This eco-friendly material reduces the stress on earth’s resources, is 100% recyclable, and is great for improving the energy efficiency of your home or business.

AFFORDABLE

Metal wall panels can typically be installed more easily and quickly than their brick or granite counterparts. Metal panels are also lighter, requiring far less support from the overall structure, thus lessening construction costs. Maintaining your metal wall panels is also relatively simple as they keep their durability and color for decades.

So there you have it! Metal wall panels are not only good for the Earth, but they offer affordability, time-proven performance, and endless diverse aesthetic options. These advantages of metal wall panels make them a great decision for any home or business owner to use in the construction or renovation of their building. If you are ready to upgrade the paneling in your home or business, contact our experts at 855.838.9393 or info@ecoinsulatedpanels.com.

Four Popular Materials For Metal Roofs

Metal is climbing to the top of buyers’ minds when it comes to which roofing material to choose, and while it may be easy to lump “metal roofs” under one category, there are actually several different types of materials to choose from – each coming with their own benefits and drawbacks. In this article we will take a closer look at four of the popular materials used for metal roofs, and what each material brings to the table.

1. COPPER

Copper roofing can be seen in architectural structures dating back to the Romans! This naturally sourced material can last 100+ years, is softer than other metals (so objects like hail will bounce off), and enriches the look of a building both today and tomorrow. But what sets copper apart from other metal roofing materials is its ability to be soldered – sealing the roof completely from external elements. Copper is a premium material, so expect to pay more for this compared to other metals; it is also known to expand and contract, and if run off is not properly directed it can stain the materials around it.

2. ALUMINUM

Aluminum is an ideal material for metal roofs – especially if you are in a saltwater environment! It is the third most abundant metal on Earth, and also one of the most sustainable; 95% of all aluminum roofing is recycled. It can withstand extremely harsh weather conditions with no rusting or corroding, and is more affordable than both zinc and copper. Since aluminum is a thinner material, it is prone to dent easier than other metals and the natural color (unless you purchase a resin coated panel) washes out and becomes spotty over time.

3. ZINC

Zinc is a great option for home or business owners who may be concerned about the long term impact of their roofing material. Zinc requires less energy to manufacture compared to other metals, and homeowners do not need to worry about polluting run-off thanks to zinc’s low toxicity levels. Zinc also contains an outer layer that prevents corrosion, and scratches will fix themself over time – meaning next to no maintenance! That being said, zinc is quite expensive and may be subject to oil canning or corrosion on the underside of the panel.

4. STEEL

When we think of steel, we think of strength. Steel is highly durable and sturdy, can withstand extreme weather, and won’t expand or contract with temperature fluctuations. It can also come in a variety of finishes to mimic other metals such as copper or zinc. Compared to some of the other metals, steel is one of the least expensive materials to use for roofing. However there must be proper drainage in place or the steel will corrode.

At the end of the day, the ideal choice for which popular material to use for your metal roof will largely depend on your budget, climate, views on sustainability, and ability to perform maintenance. If you are ready to look into insulated panels for your commercial or residential roof, contact our team at 519-451-7663 or info@ecoinsulatedpanels.com.

How to Choose the Metal Roof Color

Choosing a color for your metal roof can be a difficult decision to make. You want the color to complement the property and architectural style of the building, but choices such as energy efficiency can play a part as well. These tips will help you decide what factors to keep in mind when you choose the color for your new metal roof.

Key Factors for Choosing Roof Color

Geography

Depending on the location of your house or building, there are trends in selecting colors, so the roof will match the surrounding environment. If you live in the mountains, earth tones such as dark green, cedar brown, and mountain gray are very popular choices. More tropical locations typically incorporate a range of vibrant blues, greens, or reds. If located in a desert or plains region, choices such as desert tan and rust bronze are more complimentary.

Energy Efficiency

Did you know the color of your metal roof could actually increase your energy efficiency used inside the building? If the building is located in a hot climate, selecting a lighter color could in fact save you money on your monthly electric bill. Lighter-colored roofs reflect the sun’s heat better than a darker-colored roof, increasing the indoor temperature of the building. The opposite can be achieved in a colder climate by choosing a darker colored roof to help hold in heat during cold winter months.

Style of Your Home

You should factor in the style and material of your house when choosing your roof color. The architectural style is a factor to keep in mind when trying to attain a classic look and feel for the house. More modern styles of architecture trend towards darker colors, while popular colors for farmhouses include white and red. Exteriors made of stucco or brick also have colors that complement better than others. If you want to have a traditional style for your house, look at what common trends match the architectural design.

Neighborhood Trends

While it isn’t necessary to follow the trends of the neighborhood, it could be a good idea not to choose a color that makes the house stick out like a sore thumb. It is also worth noting that certain HOA’s have rules regarding the colors of roofs in the neighborhood. If your house is in a neighborhood where that applies, make sure to check if the color you selected will be acceptable. 

Matching Gutters and Trim

When picking out the color of your roof also take into account what the color of the trim and gutters will be. If the color chosen for the roof doesn’t match, the trim will either have to be replaced or it will make the whole outside of the building feel uncoordinated.

Bottom Line

There are many things to keep in mind when going through the process of choosing your metal roof color. Metal roofs can have a lifespan of 50+ years if the maintenance is upheld, and once a metal roof has been installed the color is permanent. Take your time, make sure the roof matches the house’s color, architecture, and the surrounding environment.  If you want an expert opinion, contact Eco Insulated Panels.

Caring for Your Metal Roof

Metal roofing is a great option to consider if you are looking for a strong material that offers longevity, sustainability, and a modern look. Unlike alternative roofing styles, metal roofs withstand the elements better, increase energy efficiency, and require less upkeep. However, no material can be installed and forgotten about without adverse effects. So how should you take care of your metal roof post-installation to keep it in good condition?

Tips to Increase the Lifespan of your Metal Roof

1.     Clean the Roof and Gutters

As debris piles onto the roof, it can cause damage to the finish applied to the roofing. If this occurs, use a long cleaning instrument to pull off the debris and avoid walking on the roof to clean it unless necessary. Metal roofing is designed to let rainwater run off the paneling and down into the gutters. If the gutters become clogged with leaves or other debris this can lead to pooling and eventual corrosion on the edges of the roof. Periodically check the gutters to make sure water is flowing easily through the system, especially after storms.

2.   Minimize Walking on the Roof

Certain repairs or maintenance require a technician to walk on the roof, but it should be avoided when possible. Unnecessary walking on the roof can cause damage to the panels or the building itself. A roofing professional will know how to perform maintenance on the roof without damaging the material.

3.   Repair Holes and Sealants

It’s essential to check that the panels in the roof have no holes or gaps, otherwise the weather sealing system can become compromised. If you notice holes in the metal, you should contact a professional to have the problem resolved; improper repair can lead to more serious issues down the line. 

A sealant is used to keep out water and dirt from small places. Some sealants last longer than others, and weather can significantly reduce the life of a sealant. Check for rust or signs of deterioration where the sealant is applied, particularly if the roof is in an environment with extreme weather conditions.

4.   Remove Branches Touching the Roof

Metal roofs that are underneath trees need extra attention as the branches can scratch and wear down a metal roof over time. After weeks of wind blowing branches against the roof, the paint can become scratched and will require repair in the future. Depending on the size of the branches it can lead to dents and damaged edges as well.

5.   Keep Other Metals from Touching the Roof

Not all metal roofing materials react well to each other. If you have multiple types of metal roofing on one building it can cause corrosion, staining, and a reduced life for both materials. It is recommended that you use one type of metal across the entirety of the building to avoid this issue.

The Bottom Line

Providing regular care for your metal roof is essential to protect your investment. These tips can help ensure that your roof is looking and operating well for years to come. Many of these tips can be done yourself, but if you feel uncomfortable going up on your roof, do not hesitate to contact a professional like Eco Insulated Panels.